Flow of metal powders is determined by standard methods developed by ASTM and MPIF. Flow rate is the time required for a powder sample of a standard weight (50 g) to flow under atmospheric conditions through a funnel into the cavity of a container or mold. A determination of the flow rate of a powder…
Flow characteristics are dependent on several variables, including interparticle friction, particle shape and size, type of material, environmental factors, and weight of the bulk. Characteristics of powder surfaces, such as surface oxide films and lubricant films, also affect flow characteristics. The presence of oxide films on powder particle surfaces alters the friction between particles and…
Milling in an attrition mill (Fig. 24) is effected by the stirring action of an agitator that has a vertical rotating shaft with horizontal arms. This motion causes a differential movement between the balls and the material being milled, thus providing a substantially higher degree of surface contact than is achieved in tumbler or vibratory mills. Fig. 24…
There are many methods that have been used to produce aluminum and aluminum alloy powders including gas and centrifugal atomization, ultrasonic or pulsed atomization, melt spinning with attrition, and mechanically alloying. Gas atomization is used for several applications. In gas atomization, a high-velocity gas jet disintegrates molten aluminum into droplets that solidify to form the powder. In the Alcoa…
Internal factors are those inherent to powders, or characteristic of the nature of powders. These include particle size, particle shape, and cohesiveness. In general, larger particles have higher angles of repose. However, very small particles may exhibit cohesiveness due to the electrostatic effect, which increases the angle of repose (Ref 31, 32, 33). Because spherical…
Both internal and external friction values are important when characterizing the flow properties of a metal powder. Internal friction is caused by solid particles flowing against each other and is expressed by the angle of internal friction and the effective angle of internal friction. Both can be determined during the course of measuring cohesive strength with a…
Apparent density of a metal powder, or the weight of a unit volume of loose powder expressed in grams per cubic centimeter, is one of the fundamental properties of a powder. This characteristic defines the actual volume occupied by a mass of loose powder, which directly affects processing parameters such as the design of compaction tooling…
The bulk density of a material is the ratio of the mass to the volume (including the inter-particle void volume) of an untapped powder sample. The tapped density of powders or granulates is an increased bulk density attained after mechanically tapping a cylinder containing the sample. Analysis of Bulk and tapped density of powder give you…
Additive Manufacturing Metal powders are widely used as a material for additive manufacturing. Selective laser melting (SLM) for example, is an enhanced powder metallurgy process that follows a computer-aided design (CAD) to direct a high-powered laser to melt and then fuse metallic powders together in a layer-by-layer manner to form a final part. This process…
Different metal powders require different ways of production due to their distinct physical and chemical characteristics. For decades, various manufacturing processes of metal powders have been devised, developed, and applied. Some of the most widely used methods are described below. Machining & grinding Milled metal powders are produced by having metals physically ground by a…