Engineering Materials – Introduction

The knowledge of engineering materials and their properties is of great importance for a design engineer. A design engineer must be familiar with the effects which the manufacturing processes and heat treatment have on the properties of the materials. The engineering materials are mainly classified as: 1. Metals and their alloys, such as iron, steel,…

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Five Casting Design Tips Useful for a Casting Product Designer

Incorrect casting product design is one of the reasons why you end up producing faulty casting components. The communication language between casting product design engineer and casting component manufacturer is casting drawing. The following five tips will help you in designing a good casting product and in preparing a correct casting drawing: ●      1. Deciding parting line: The parting…

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Failure, Composite Delamination, and Damage Assessment

In the concurrent design and analysis of parts, accompanying testing, and field usage, predictive failure assessment is critical for success.  This phase links existing or potential load environment scenarios with empirical performance.  In terms of FEA consulting, I have been fortunate enough to work on U.S. Army development programs to evaluate and implement analysis techniques considering improved product…

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Characteristics and Properties of Fuels

§  Fuels are any material that store potential energy in forms, which upon burning in oxygen liberates heat energy. §  Calorific value of fuel is the total quantity of heat liberated when a unit mass or volume of fuel is completely burnt. §  Higher or gross calorific value (HCV) in the total amount of heat produced when a…

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Comparison Between Fire Tube and Water Tube Boiler

Comparison between Fire Tube and Water Tube Boiler can be done in 14 aspects. Those aspects are operating pressure, passage of material type in tubes, rate of steam generation, handling of load fluctuation, floor area requirement, efficiency, operator skills, design, maintenance cost are listed below in the tabular form. S.No Fire tube boiler Water tube boiler 1 In Fire-tube…

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Air-cooling System in Reciprocating Engine

In an air-cooling system, the outer surface of the cylinder and cylindrical head in reciprocating engine is cooled by air flowing over them. To increase the heat transfer rate from the surface, the metallic fins are cast on the cylinder and cylinder head. These fins increases the heat transfer area and thereby heat transfer rate. Air cooling…

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